Solenoid Valve Basics
In just about every application where the flow of air, water, oil, gas, or any other fluid needs to be stopped or started a solenoid valve is incorporated into the piping system.
Here is a list of common questions that need to be addressed to properly start the selection of your solenoid valve needs.
Valve Type 2-way, 3-way, 4-way
Operation Normally Open, Normally Closed, Universal
Pipe Size Pipe size or flow requirements
Media Fluid to be controlled (what’s going through valve)
Pressure Minimum and Maximum operating pressure
Temperature Minimum and Maximum fluid and ambient temperature
Voltage Voltage and frequency to be used
Extras Special seals, special seats, manual reset, explosion proof, etc.
Since most of the day by day uses of solenoid valves are 2-way/ 2-position let’s look at the above questions closer.
Operation This the most misunderstood question. Normally Open simply put means that when the valve is not energized (no power to coil) the valve is open allowing the media to pass through the valve. When the Normally Open valve is energized (power to coil) the Normally Open valve will shut down not allowing media to pass through the valve. The Normally Closed valve is of course opposite to the Normally Open valve. When the Normally Closed valve is not energized the valve will not allow media to flow through the valve. When the Normally Closed valve is energized the valve will open to allow media to flow.
Pipe Size Most all valves are listed by pipe size and Cv rating along with the valve’s orifice size. Notice that the smaller the orifice size is on a solenoid valve that the Cv rating is reduced. So what Cv do you need? Here is a “rule of thumb”. Cv = 50% of the gpm flow through a valve based on a 2-5 psi pressure drop between the inlet and outlet of the valve. So by way of example if you need 10 gpm of water to supply your need to some equipment with a 2-5 psi pressure drop the solenoid’s Cv factor would be 5.
Media Most common of media type for solenoid valves is air, water, gas, steam, or oil.
Pressure Maximum Operating Pressure Differential (M.O.P.D.) The maximum operating pressure differential refers to the maximum difference in pressure between the inlet and the outlet, against which the solenoid can safely operate the valve. If the pressure at the valve OUTLET is not known, it is safest to regard SUPPLY pressure as the M.O.P.D. Minimum Operating Pressure Differential is that which is required to OPEN the valve and keep it open. 2-way way solenoids with a floating piston or diaphragm pumps , the valve will start to close below the minimum operating differential pressure.
Temperature The normal limitation of 32 degrees F (O degrees C) is advisable for any valve that might contain moisture (water Vapor). Where freezing water is not a factor, minimum ambience as low as 0 degrees F (-18 degrees C) can be tolerated. Special constructions are available for lower temperature ratings. Maximum ambient temperature is usually controlled by the UL listing for the coil insulation available for the valve.
Voltage There are various coil voltages available for solenoids to meet your needs. Please remember when asking for valves to state if the voltage is AC or DC and whether 50 or 60 cycles.
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